Nigute Wamenya Ibibazo Bisanzwe Mubice bya Crusher

Nigute Wamenya Ibibazo Bisanzwe Mubice bya Crusher

Kumenya ibibazo muriibice bya jas crusherigira uruhare runini mu gukomeza imikorere ikora. Ibice byambarwa birashobora gutuma imikorere igabanuka cyane, bigatuma ibiciro byiyongera nigihe cyo gutaha.Igenzura risanzwe rifasha abashoramari kumenya ibibazo hakiri kare. Ubu buryo bufatika ntabwo bwongera gusa igihe cyo kubahoimashini yimashini ibiceariko nanonekugabanya ibyago byo gutsindwa kwinshi. Byongeye kandi, gusobanukirwa n'akamaro kaibice byinyundonaibice bya coneirashobora kurushaho kunoza ibikoresho muri rusange kwizerwa. Mu kwiyemeza kubungabunga no gukoresha nezaibyuma byinshi bya karubone manganesekubasimbuye, abakoresha barashobora kwemeza ko ibikoresho byabo bigenda neza kandi neza.

Ibyingenzi

  • Kugenzura buri gihe ibice byumusayafasha kumenya kwambara hakiri kare, wirinde gusana bihenze nigihe cyo gutaha.
  • Kumenya ibimenyetso byimyambarire, nkibice hamwe nuburyo butaringaniye, nibyingenzi mugukomeza imikorere myiza.
  • Gusiga neza ni ngombwa; gusiga amavuta adahagije birashobora gutuma kwambara byiyongera kandi bikananirana.
  • Gukemura ikibazo kidahwitse birashobora kongera imikorere no kugabanya ingufu zikoreshwa mumasaya.
  • Gusana mugihe cyibice byacitse birinda kwangirika no kwagura igihe cyumusaya.

Amasahani yambarwa

Amasahani yambarwa

Ibimenyetso byo Kwambara

Isahani yambarwa yerekana ibimenyetso byinshi byerekana abakoresha bashobora kumenya byoroshye. Kumenya ibi bimenyetso hakiri kare birashobora gukumira ibindi byangiritse no gukomeza imikorere myiza.Hano hari ibimenyetso bikunze kugaragara byo kwambara:

  1. Kunyeganyega cyane cyangwa urusaku
  2. Ibice bigaragara cyangwa ibyangiritse byubatswe
  3. Kwambara amasahani yoroheje
  4. Imyambarire idahwanye
  5. Kugabanya ibicuruzwa cyangwa ibicuruzwa binini
  6. Gufunga kenshi cyangwa ibintu byinshi
  7. Kongera ingufu z'amashanyarazi
  8. Kwihanganira ibibazo byubushyuhe cyangwa amavuta

Abakoresha bagomba kugenzura buri gihe ibyapa byerekana ibimenyetso. Kumenya hakiri kare kwambara bishobora kuganisha ku gihe, kikaba ari ingenzi cyane kuramba kwimashini yimashini.

Ingaruka ku mikorere

Isahani yambarwa yambara igira ingaruka zikomeye kumikorere ya crusher. Nkuko amasahani ashaje, bokora imyenda idahwanye. Uku kudahuza kurashobora gutuma habaho itandukaniro mubunini bwibisohoka. Kubera iyo mpamvu, abashoramari barashobora kubona ubwiyongere bwikigereranyo cyamande cyangwa uduce duto cyane mubicuruzwa byajanjaguwe.

Igihe cyo kubaho kw'isahanimubisanzwe kuva kumasaha 1.000 kugeza 8000, ukurikije ibikoresho byakoreshejwe nuburyo bukoreshwa. Ibyuma bya manganese byujuje ubuziranenge akenshi birenga iyi mibereho mubihe byiza. Ariko,kwambara birwanya ibikoresho bya plaque byerekana ubuzima bwumurimo.

Muri rusange,ubuzima bwa serivisi bwumusaya uri hagati yimyaka 5 kugeza 15. Ibintu nkuburemere bwibikoresho bikoreshwa, sisitemu yo kubungabunga, hamwe n ibidukikije bikora bigira uruhare runini mubuzima. Kubwibyo,kubungabunga amasahanimumeze neza ningirakamaro mugukora neza no kugabanya igihe.

Gusiga nabi

Gusiga nabi

Gusiga amavuta bigira uruhare runini mumikorere yimisaya. Gusiga nabi birashobora gukurura ibibazo bikomeye bigira ingaruka kumikorere ya mashini no kubaho. Kumenya ibibazo byo gusiga hakiri kare birashobora gukumira gusana bihenze nigihe cyo gutaha.

Kumenya Ibibazo byo Gusiga

Abakoresha barashobora gukoresha uburyo bwinshi bwizewe kugirango bamenye ibibazo byo gusiga ibice byumusaya. Gukurikirana no kugenzura buri gihe ni ngombwa. Hano hari bimweuburyo bwiza:

Uburyo Ibisobanuro
Gukurikirana umuvuduko wa peteroli Buri gihe ugenzure igitutu cya peteroli ya peteroli kugirango ushireho urwego rusanzwe kandi umenye ibidasanzwe.
Kugenzura ecran ya peteroli ya lube Kugenzura buri munsi ecran yo kugaruka ifasha gufata umwanda ushobora kugira ingaruka kumavuta.
Gahunda yo gusesengura amavuta Gushyira mubikorwa gahunda yo gusesengura amavuta bitanga amavuta meza ya lube, ningirakamaro kubikoresho biramba.

Ukoresheje ubu buryo, abakoresha barashobora kugumana urwego rwiza rwo gusiga kandi bakemeza neza imikorere yimashini ya jaw crusher.

Ingaruka zo Gusiga Amavuta adahagije

Amavuta adahagije arashobora gukurura ingaruka zikomeye kumasaya. Bikunze kuvamokongera igipimo cyo kwambarabitewe nibintu nka abrasion, adhesion, umunaniro, na ruswa. Izi ngingo zirashobora kugira ingaruka zikomeye kubuzima muri rusange no kuramba kwimashini.

  • Igipimo kinini cyo kwambara cyerekana ubuzima bubi bwimashini.
  • Gucunga ibicirobigira uruhare rutaziguye kumashini kuramba no gukora.

Kunanirwa amavuta birasanzwemu rwasaya. Dukurikije amasoko atandukanye, ibibazo byo gusiga biri mubintu bikunze gutsindwa muri crusher. Kurugero, Dodge Industrial yanditse ko amavuta adahagije akenshi biganisha kunanirwa. Shanbao Machinery na Mellott Company nabo bashimangira akamaro ko guhindura amavuta mugihe kugirango wirinde kwambara imashini no kunanirwa.

Gucunga neza ibipimo byimyambarire nibyingenzi mukubungabunga ubuzima bwimashini. Mugushimangira kubitera igipimo kinini cyo kwambara, abashoramari barashobora kwemeza imikorere myiza no kuramba kwijosi. Gukoresha amavuta meza nabyo ni ngombwa. Amavuta asabwa arimo amavuta akwiranye ningenzi na pitman, nkaJet-Lube Jet-Plex EP ™ Amavuta. Aya mavuta ya lithium atanga ibintu byinshi bitwara imitwaro hamwe nubunini bwa firime ihagije kugirango ikingire mugihe cyo gupakira ibintu byinshi.

Kudahuza

Kudahuza nabi mu rwasaya birashobora gukurura ibibazo bitandukanye byimikorere. Kumenya ibimenyetso byo kudahuza ni ngombwa mugukomeza gukora no gukumiragusana bihenze.

Kumenya Ibimenyetso Bitari byo

Abakoresha bagomba kuba maso kubimenyetso byinshi byerekana kudahuza mumateraniro ya crusher. Dore ibimenyetso bikunze kugaragara:

  1. Kwambara umukandara urenze
  2. Kunyerera
  3. Igikorwa cy'urusaku
  4. Ibyangiritse bigaragara
  5. Gushyushya
  6. Ibibazo byo kunyeganyega
  7. Kugabanuka kwimikorere ya crusher
  8. Pulley kudahuza

Kumenya ibi bimenyetso hakiri kare birashobora gufasha abashoramari gufata ingamba zo gukosora mbere yuko ibintu biba bibi.

Ingaruka ku mikorere

Kudahuza birashobora guhindura cyane imikorere yimisaya. Akenshi biganisha ku kongera ingufu zikoreshwa. Kurugero, kudahuza ubutabera0.2mm irashobora kongera ingufu zikoreshwa 9%. Uku kudakora neza ntabwo kuzamura ibiciro byakazi gusa ahubwo binagira ingaruka kumikorere rusange yibikoresho.

Impamvu nyinshi zirashobora gutera kudahuza mumasaya. Kwishyiriraho nabi cyangwa kubungabunga ibiti bya eccentric bishobora kuganisha ku kunama cyangwa kumeneka.Kugenzura neza no kuyitaho buri giheni ngombwa gukumira ibyo bibazo.

Impamvu yo kunanirwa Igisubizo
Isahani yo guhinduranya hamwe na plaque ya plaque ntabwo ihwanye kandi iranyeganyega Reba kandi usimbuze isahani yo guhinduranya kugirango urebe neza guhuza no gukomera; Reba kuri plaque ya plaque kugirango wambare kandi usimbuze nibiba ngombwa.

Mugukemura ikibazo kidahwitse, abashoramari barashobora kongera imikorere yimashini yimashini kandi bikagabanya ibyago byo gutsindwa bitunguranye.

Ibice byacitse cyangwa byacitse

Ibice cyangwa ibice byacitse mumasaya birashobora gukurura ibibazo bikomeye byimikorere. Kumenya ibyo bice hakiri kare nibyingenzi kugirango ukomeze imikorere yimashini. Abakoresha bagomba kugenzura buri gihe ahantu hagaragara ibimenyetso byangiritse.

Kumenya ibice

Uburyo bwinshi bwo kwipimisha butangizairashobora gufasha gutahura ibice byumusaya. Buri buryo bufite ibyiza byabwo kandi bugarukira. Dore incamake yubuhanga busanzwe:

Uburyo Ibyiza Imipaka
Kugenzura Amashusho Biroroshye kandi byihuse gukora. Kugarukira ku nenge zo hejuru; bisaba kumurika neza no kugaragara.
Kwipimisha Irangi Nibyiza mugutahura ibice byo hejuru; Irashobora kwerekana inenge nziza. Irasaba gusukura hejuru; ntibikwiriye kubikoresho byoroshye.
Ikizamini cya Eddy Nibyiza kubutaka bwafunguye mubikoresho byayobora. Ubujyakuzimu bugarukira; ntabwo ari ingirakamaro kubutaka bwo munsi.
Ikizamini cya Thermographic Uburyo bwo kudahuza; irashobora kwikora; gukora neza mumirongo yumusaruro. Ubuso bugomba kuba busukuye; Irashobora kubyara ibyiza biturutse kumitungo ihinduka.
Ikizamini cya Magnetique Nibyiza kubikoresho bya ferromagnetic; Irashobora kwerekana ubuso hamwe nubuso-busa. Isuzuma rishingiye ku ngingo; bisaba isuku nini; kwikora kwikora kubijwi byinshi.
Ikizamini cya Ultrasonic Irashobora kumenya inenge imbere nubuso; bikwiranye nibikoresho bitandukanye. Irasaba guhuza neza; ntishobora gutahura uduce duto cyane.

Ukoresheje ubu buryo, abakoresha barashobora kumenya ibice mbere yuko biganisha ku kunanirwa gukomeye.

Akamaro ko gusana ku gihe

Gusana mugihe cyibice byacitse nibyingenzi mubuzima rusange bwimisaya. Gukemura ibibazo byihuse birashobora gukumira ibyangiritse no gusenyuka bihenze. Hano hari inyungu zingenzi zo gusana ku gihe:

Gushyira mubikorwa gahunda yo kubungabunga ifasha abashoramari gukomeza imbere yibibazo bishobora kuba. Igenzura risanzwe rigomba kwibanda ku bice byambara, gushakisha ibimenyetso byangiritse cyangwa byangirika. Kumenya hakiri kare byemerera gusimburwa mugihe cyangwa gusana, bikarinda kwangirika.

Mugushira imbere kumenyekanisha no gusana ibice byacitse, abashoramari barashobora kongera ubwizerwe nigikorwa cyimashini zimashini.

Kunyeganyega bikabije

Kunyeganyega gukabije mu rwasaya birashobora kwerekana ibibazo byihishe bishobora guhindura imikorere. Kumenya ibitera kunyeganyega ni ngombwa mugukomeza gukora neza.

Impamvu Zinyeganyega

Ibintu byinshi birashobora gutuma umuntu ahindagurika cyane mu rwasaya. Abakoresha bagomba kumenya impamvu zikurikira zikurikira:

  1. Kurekura hasi: Ibi birashobora kuganisha kumikorere idahindagurika, bigatera kunyeganyega. Kugenzura buri gihe no gukaza umurego ni ngombwa.
  2. Kuzunguruka gukabije k'urwasaya rugenda: Ibi birashobora gutera kunyeganyega bidasanzwe. Guhindura amakariso birashobora gufasha kugabanya iki kibazo.
  3. Impuzandengo: Kurenza igihe kirekire birashobora guhindura spindle, biganisha ku kunyeganyega. Gukosora cyangwa gusimburwa birashobora kuba ngombwa.
  4. Kwishyiriraho nabi cyangwa kwangirika: Ibi birashobora kandi gutera kunyeganyega. Kugenzura no guhindura ibyangiritse cyangwa gusimbuza ibyangiritse ni ngombwa.

Mugukemura izo mpamvu, abakoresha barashoboragabanya kunyeganyega no kuzamuraimikorere yimashini yimashini ibice.

Gukurikirana Inzego Zinyeganyeza

Kugenzura urwego rwinyeganyeza ningirakamaro mu guhanura ibishobora kunanirwa mu rwasaya.Sisitemu yo gukurikirana ibizunguruka ikoresha sensor ya IoTgukurikirana amakuru nyayo nko kunyeganyega, ubushyuhe, nigitutu. Izi sisitemu zirashobora kumenya ibintu bidasanzwe no guhanura kunanirwa mbere yuko bivamo gusenyuka.

Abakoresha barashobora kungukirwa nuburyo bukurikira bwa sisitemu yo kugenzura vibrasiya:

  • Sensor ya IoT ikurikirana ubuzima bwumusaya mugihe nyacyo.
  • AI isesengura amakuru kugirango imenye ibintu byose bidasanzwe, nkibinyeganyega bidasanzwe cyangwa ubushyuhe bukabije.
  • Sisitemu imenyesha abakoresha ibibazo bishobora kuba mbere yuko byiyongera, bikemerera kubungabunga igihe.

Gushyira mubikorwa sisitemu yo kugenzura ibinyeganyeza ituma ibikorwa bikora neza, kugabanya igihe cyateganijwe kitateganijwe hamwe nigiciro kijyanye. Mugukomeza imbere yibibazo bishobora kubaho, abashoramari barashobora kwemeza kuramba no gukora neza kubice byimashini zabo.

Imashini ya Crusher Imashini Ibice

Kubungabunga ibice byimashini yimashini ningirakamaro kugirango habeho gukora neza no kuramba. Igenzura risanzwe rifite uruhare runini mukumenya ibibazo bishobora kuba mbere yuko byiyongera. Abakoresha bagomba gukurikiza gahunda yo kubungabunga kugirango bagabanye igihe cyo hasi kandi bongere ibikoresho byizewe.

Ubugenzuzi busanzwe

Abakoresha bagomba gukora igenzura mugihe gitandukanye kugirango bafate kwambara hakiri kare. Dore bimwe mubikorwa byasabwe:

  • Kugenzura ibice byumusaya buri giceAmasaha 250 yo gukorakumenya kwambara.
  • Imyitwarireburi munsi, buri cyumweru, no kugenzura buri kwezinkigice cya gahunda ihamye yo kubungabunga.
  • Kora aIgenzura ryamasaha 1000gusubiramo imiterere rusange nibice byingenzi byo kwambara.
  • Kora anubugenzuzi bukomeye buri mwakakubisobanuro birambuye kubice byose byingenzi.

Igenzura risanzwe rifasha abashoramari kubika inyandiko zirambuye kubikorwa byo kubungabunga. Gukurikiza umurongo ngenderwaho wabakora byemeza gusimbuza mugihe cyimyenda yimyenda no gukemura vuba inenge. Kubungabunga buri munsi birashobora gukumira20-30%yigihe kitateganijwe kandi gifasha kumenya ibibazo mbere yuko biganisha ku gusana bihenze. Uburyo butunganijwe bwo kubungabunga ibidukikije byongera ibikoresho byubuzima mugihe bigabanya igihe cyo gutungurana.

Akamaro ko gusiga

Gusiga neza ni ngombwa kugirango imikorere ikorwe neza. Gusiga amavuta bidahagije birashobora gutuma umuntu yambara cyane ndetse akavunika na shaft kubera kwiyongera. Abakoresha bagomba gukoresha amavuta meza kugirango birinde kwambara imburagihe. Hano hari uburyo bwiza bwo gusiga:

Ubwoko bw'amavuta Ibiranga ibyiza Basabwe gusaba muri Jaw Crushers
Amavuta Temba byoroshye, ukonje kandi ukureho umwanda, ukeneye kubungabungwa buri gihe Ibikoresho, ibikoresho, ibiti bya eccentric
Amavuta Guma mu mwanya, kashe kandi urinde, kugabanya urusaku no kunyeganyega Bushings, pin, iminyururu, slide

Abakoresha bagomba gukoresha amavuta kuri bushing no guhinduranya amasahani buriAmasaha 3-4. Bagomba kandi kwemeza ko ubushyuhe bwo kugaruka kwa peteroli buguma munsi60 ° C.kandi buri gihe ugenzure urwego rwamavuta nubuziranenge.Sisitemu yo gusiga amavutaIrashobora gutanga isoko ihamye yo gusiga ibintu byingenzi. Uku guhuzagurika kugabanya kwambara no kongera ibikoresho igihe cyose, biganisha kumafaranga yo kubungabunga no kongera imikorere.


Kumenya ibibazo bisanzwe mubice byumusaya ningirakamaro mugukomeza gukora neza no gutanga umusaruro. Kubungabunga no kugenzura buri gihe bitanga inyungu nyinshi:

Inyungu Ibisobanuro
Gukora neza Kubungabunga buri gihe biganisha ku kunoza imikorere, bisa no guhuza inyungu.
Umusaruro Gahunda yo kubungabunga idahwema kongera umusaruro muri rusange no gukora neza.
Umutekano Igenzura risanzwe rigabanya ingaruka, kurinda umutekano wabakoresha nibikoresho.
Kuzigama Imbaraga zigihe kirekire zo kubungabunga zitanga umusanzu mukiguzi cyo gukora no kwizerwa neza.
Inyungu zo Kurushanwa Ibigo bishyira imbere kubungabunga byubaka ibyamamare byo kwizerwa no gukora neza.

Abakoresha bagomba gufata ingamba zifatika kugirango barebe imikorere myiza.Gucunga neza ibice byambara bifasha kugenzura ibiciro no gukomeza imikorere.Mugushira mubikorwa gahunda yo gusimbuza gahunda no kugenzura imyambarire, barashobora kugabanya kunanirwa gutunguranye no kugabanya amafaranga yo gusana. Gushyira imbere kubungabunga ntabwo byongera ibikoresho kuramba gusa ahubwo binongera umusaruro muri rusange.

Ibibazo

Nibihe bimenyetso bisanzwe byo kwambara mubice byumusaya?

Abakoresha bagomba gushakisha kunyeganyega birenze urugero, ibice bigaragara, imyambarire idahwanye, hamwe no kugabanya ibicuruzwa. Igenzura risanzwe rifasha kumenya ibi bimenyetso hakiri kare, bikarinda kwangirika.

Ni kangahe ibice byo gusya bigomba gusuzumwa?

Abakora bagomba kugenzura ibice byumusaya buri masaha 250 yo gukora. Kugenzura buri munsi, buri cyumweru, na buri kwezi nabyo ni ngombwa kugirango ukomeze imikorere myiza kandi wirinde gutsindwa gutunguranye.

Ni izihe ngaruka ziterwa no gusiga nabi mumasaya?

Amavuta adahagije atera kwiyongera kwimyambarire, gushyuha cyane, hamwe nibishobora gutsindwa. Kugenzura amavuta buri gihe hamwe no guhindura amavuta mugihe ningirakamaro mukubungabunga ubuzima bwibikoresho.

Nigute kudahuza bishobora kugira ingaruka kumikorere ya jaw crusher?

Kudahuza bishobora kongera ingufu kandi biganisha ku kwambara cyane kubigize. Abakoresha bagomba kugenzura buri gihe ibimenyetso byerekana ko badahuye kugirango bakore neza.

Kuki gusana mugihe gikwiye ibice byingenzi?

Gusana ku gihe birinda ibindi byangiritse no gusenyuka bihenze. Gukemura ibice hakiri kare byongera ubwizerwe nigikorwa cyumusaya, kwagura ubuzima bwabo no kugabanya igihe.


Jacky S.

Umuyobozi wa Tekinike Ibice Byinshi bya Manganese
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Igihe cyo kohereza: Ukwakira-22-2025